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Air distribution · Duct sizing

What duct size for 100 CFM?

100 CFM needs a 6-inch round duct at the standard 0.10 in/100 ft friction rate — the exact diameter works out to 5.8 in, at 509 fpm. For long or quiet runs, step up to 7 inches.

Size by design friction rate

Friction (in/100 ft)Exact ⌀Standard sizeVelocity (fpm)
0.056.7 in7 in374
0.086.1 in7 in374
0.105.8 in6 in509
0.155.4 in6 in509

Rectangular options

Rectangular ducts equivalent to the 5.8-inch round requirement. Only buildable shapes are listed — nothing narrower than 4 inches or beyond a 4:1 aspect ratio.

Duct sizeEquivalent ⌀
6 × 5 in6 in
8 × 4 in6.1 in
10 × 4 in6.7 in

FAQ

What size duct do I need for 100 CFM?
A 6-inch round duct at the standard 0.10 in. w.c. per 100 ft friction rate — the exact calculated diameter is 5.8 in, and the next standard size up is 6 in. Air moves through it at 509 fpm.
What if the run is long or noise matters?
Design at a lower friction rate. At 0.05 in/100 ft the same 100 CFM needs a 7-inch duct — larger, but quieter and with less pressure loss over a long run.
How many tons of cooling is 100 CFM?
At the standard 400 CFM per ton, 100 CFM corresponds to about 0.25 tons. Humid climates design closer to 350 CFM per ton, dry climates up to 450.

Other airflows: 150 CFM · any airflow · standard sizes